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Integrated Supply Base and Warehousing Design, Build, and Commission

Orion Materials Management collaborated with a major operator to design, construct, and commission a 75,000m² Net Zero supply base and warehouse, overcoming supply chain challenges to deliver a fully integrated, sustainable facility that supports the entire asset lifecycle.


Services provided included:

Materials Management

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Name of Company

Oil & Gas Major

Sector

Oil and Gas

Location

West Africa

Project Background

A major operator was expanding into a new developing region, which required the design and infrastructure for a 75,000m² Integrated Supply Base, including warehousing and storage solutions. The client sought to build a sustainable, Net Zero facility that would support the full asset lifecycle for their operations, including drilling, production, and logistics. The challenge was to develop a fully integrated supply chain that encompassed everything from materials management to warehousing and logistics, while meeting the client’s sustainability goals. Orion Materials Management was called upon to support the design, construction, and commissioning of the facility, working closely with local service providers to deliver a safe, efficient, and cost-effective solution on time and within budget.

The Brief

Design, construct, and commission a 75,000m² Integrated Supply Base, including warehousing and storage solutions, in a new developing region. The key objectives were to:

  •  Develop a fully sustainable, Net Zero facility that aligns with the client’s environmental goals.
  • Create an efficient and integrated supply chain that supports materials management, warehousing, and logistics, ensuring smooth operations from the start.
  • Design a facility capable of handling over 35,000 SKUs and accommodating more than 5,000 pallet spaces, ensuring the infrastructure met both immediate and long-term operational needs.
  • Ensure the project is delivered on time, within budget, and meets global safety and regulatory standards.
  • Establish a best-in-class facility that supports the entire asset lifecycle for drilling, production, and operations in the region.

The Solution

OMM’s solution focused on delivering a comprehensive and integrated design for the supply base and warehouse, ensuring it met the client's sustainability goals while providing operational efficiency. Key elements of the solution included:

 Integrated Design Concept:

  • Developed an end-to-end supply chain design, integrating warehousing, materials management, and logistics to ensure smooth material flow and high operational efficiency.
  • Designed a sustainable Net Zero facility, ensuring the supply base and warehouse operations were fully self-sufficient and aligned with the client’s environmental goals.

 Collaborative Project Management:

  • Managed the full scope of the project, including engineering studies, architectural design, construction, and commissioning, in close collaboration with the local service provider and key stakeholders.
  • Overcame global supply chain constraints, ensuring that long-lead equipment was procured and delivered on time.

 Optimised Facility Design:

  • Created a facility layout that enhances safety, material process flows, and overall efficiency, capable of handling over 35,000 SKUs and 5,000 pallet spaces.

 On-Time, On-Budget Delivery:

  • Delivered the project on schedule and within budget, ensuring all aspects of the construction, safety, and operational requirements were met.


The Outcomes

By combining sustainable design principles, efficient project management, and an integrated approach to materials handling and logistics, OMM successfully delivered a state-of-the-art, Net Zero supply base and warehouse to support the client’s operations in the new region.